The culture of maintenance, based on a positive and caring attitude towards technology - it is one of the most important assets of the enterprise. Culture determines behavior. The behavior affects the quality of work. The quality of work is at the core of the enterprise reliability and cost of providing this reliability. Improving safety and security should be the main goal for each enterprise. Reliability of equipment - is the science of behavior that permeates all levels of the company, from management to production staff. Maintenance requires strict planning and management of the work schedule. Shotgun approach to the planning schedule maintenance work is destructive and is associated with high costs of the enterprise. In addition to good planning, we need more, and early warning system. It is impossible to schedule the removal of the fault, if we are not able to anticipate that it will need. |
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We can diagnose the fault of the machine, including its six senses (for example: we can hear unusual noise or smell, or see a puddle of oil on the floor). But in this case we find already formed a breakdown of the machine unit, which will lead to equipment damage, if we do not address it immediately. We can not prevent a downtime of product line or enterprise, and prevent financial losses. |
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To detect equipment faults at an earlier stage, when there is the beginning of failure, it is necessary to conduct a diagnostic monitoring equipment units. Diagnostic monitoring includes both proactive and predictive maintenance. Proactive service aims to find and eliminate the root causes of failure long before it will need repairs. Predictive service complements the proactive service. It is aimed at finding signs of malfunctions - the sooner the better. High service culture is a culture of proactive maintenance. |
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Proper maintenance program and repair of equipment ensures a reduction of maintenance costs by up to 46% and helps to keep all the important functions of the enterprise in a secure, safe and efficient state. . The mission of our team is to help our customers make their business a reliable, safe and highly effective due to the formation of the optimal maintenance and repair program. Our specialists have a wealth of knowledge and experience in the field of equipment reliability. We are ready to help you create the right culture of maintenance and operation of the equipment and reduce financial losses. |
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We offer you: Building a proactive maintenance system:
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Planned precautionary maintenance (PPM) is still considered the most advanced and effective method for industrial organizations. RCM approach is an optimal combination of various methods of service (repair) on the fact of damage, according to the calendar, on condition, preventive. These different strategies are combined into a set, designed to maximize reliability while minimizing the cost of the equipment life cycle (TCO). | ||
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FMEA (Failure Modes and Effects Analysis – Analysis of failures and their consequences)em> is a methodology, which aims to improve the process based on the analysis of potential equipment failures with a quantitative analysis of the effects and causes of failure. The study of the causes and mechanisms of occurrence of failures, preventing failure or minimizing the negative effects on them. As a consequence, a reduction of elimination of consequences of failure costs, improving end product quality and reliability process. FMEA principle applies to every system, subsystem, and objects defined within the system boundaries. several types of failures can be defined for each function. In FMEA approach, each system function is analyzed and allocated the dominant failure modes. Then the consequences of failure are considered (performance object loss, failure of the system, and so on. n.). |
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The condition of equipment monitoring:
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The equipment condition monitoring system helps reduce maintenance and repair costs and increase the reliability of the company as a whole. A system of management and of the planning, and stocks of spare parts are optimized with the use of diagnostic control. On the other hand, the level of implementation of monitoring system has a high cost. This is due to the high cost of diagnostic equipment and training of maintenance and repair service personnel, loss of time, and sometimes the creation of a secure card. Implementation of monitoring system certainly pays invested funds for its creation, but the payback period can be varied, depending on the conditions of its implementation (technological level and enterprise development, staff qualifications, equipment park). |
Examples of identified defects:
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1. Defect inner ring | 2. The defect of the rolling elements | 3. Defect bearing grease |
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Starting to work with us, you will reduce the costs of implementation monitoring system, or a system of maintenance and repair of the equipment. You do not have to buy expensive equipment and invest in staff training. We have all the necessary tools for diagnostic monitoring and maintenance (Pruftechnik, ProvibTech, FLIR, etc.). Our experts have a 2 and 3 level of certification in accordance with ISO 18436-2. We will train your staff the basics of diagnosis.
We offer you to find together the most optimal way for you to work with us, whether it be a one-time service or continuous service.
Transformations in the culture of maintenance – not an easy task. Start the transformation program with us. We will help you to achieve the highest level of service and reliability of your business.